News

11 Sep

“Smart Intelligence” Smart Fixture │ Leading a New Revolution in 3D Inspection

Innovative Transformation │ Advanced Technology

No physical fixture required.

An automated 3D measurement solution that simulates and calculates virtual clamping in the natural placement state of the workpiece.

Save time, effort and costs while significantly reducing overall inspection expenses.

 

“Smart Intelligence” Smart Fixture

 

 

Limitations and Drawbacks of Traditional Fixtures:

 

 

1. High cost: Significant investment is required for fixture design, manufacturing, calibration and storage.
2. High modification cost: When the CAD model or clamping points change, the fixture must be redesigned and remanufactured.
3. High measurement cost: Clamping points need to be frequently adjusted during measurement, increasing measurement time and complexity.
4. Limited accuracy: Imperfect support points can lead to measurement errors.
5. Limited repeatability: Human factors and differences in clamping sequences can affect measurement results.
6. Restricted measurement range: The scanning head may be obstructed by the fixture, preventing comprehensive measurement.
7. Long manufacturing lead time: Each new fixture requires a lengthy production cycle.

 

Smart Intelligence Smart Fixture

 

Smart Intelligence Smart Fixture is an automated 3D inspection system that:

Combines ZEISS 3D optical measurement technology with Smart Intelligence flexible robotics.

Integrates data analysis software and the Internet of Things (IoT).

Enables automated, comprehensive scanning.

Replaces physical fixtures with virtual calculations.

Enables universal measurement of various types of sheet metal workpieces.

 

Advantages of Smart Intelligence Smart Fixture:

  1. Low cost: Replaces traditional inspection fixtures with a universal flexible fixture system.
  2. High modification efficiency: No need to modify the CAD model.
  3. High measurement efficiency: No need to adjust clamping points during measurement, providing greater flexibility and versatility.
  4. High accuracy: Point-based support provides higher measurement accuracy.
  5. Reusable: The flexible universal fixture minimizes the impact of human factors.
  6. Unrestricted measurement: Provides an unobstructed field of view for the scanning head.
  7. Short lead time: No need to manufacture new fixtures; only setup and adjustment are required.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

測量原理示意圖

 

 

Grandlead Intelligent Systems (Dongguan) Co., Ltd. is a wholly owned subsidiary of Pro-Technic Machinery Group, dedicated to providing professional and comprehensive automation solutions for manufacturing enterprises.

Smart Intelligence is an independently developed brand of Grandlead Intelligent Systems (Dongguan) Co., Ltd. By combining advanced ZEISS 3D optical measurement technology with virtual clamping technology and FEM algorithms, Smart Intelligence Smart Fixture introduces revolutionary innovation to 3D measurement.

It enables universal measurement of various sheet metal workpieces used in industrial manufacturing. As smart manufacturing continues to evolve, Smart Fixture will become an increasingly powerful inspection solution for more enterprises, helping the manufacturing industry achieve smarter and more efficient quality control.

 

 

 

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